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Trane Xe80 Repair Manual

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View & download of more than 4716 Trane PDF user manuals, service manuals, operating guides. Air Conditioner, Furnace user manuals, operating guides & specifications. Furnace Trouble (take 2) - Time for a closer Look (Trane XE80) Furnace Trouble - Time for a closer Look (Trane XE80) DIY Furnace Repair. My Trane furnace will not light. How to repair a furnace. Furnace Not Working - The Most Common Fix Trane XE80 Control board failure and replacement Trane XE80 1994 call For Heat 000276 Home.Repair Manual For Dodge IntrepidBefore You Call The Repairman - Check These FirstIt sounds unbelievable, but 20-30% of calls to the repairman are due to very simple and overlooked things that you should check first before calling anyone.Before you start any major work on a heating or cooling system, take these simple preliminary steps first:1) Is your filter dirty?A dirty filter is the #1 reason for your furnace to stop working due to overheating. In fact, it's responsible for a whopping 90% of all furnace problems! Simply change the filter and thenif the unit has a reset button, marked 'RESET' near the motor housing, wait 30 minutes to let the motor cool, then turn the power off to the furnace and...2) ...press the reset buttonIf the unit still doesn't start, wait 30 minutes and press the reset button again. Repeat at least once more. By hitting the reset button this may fix any problem that you are having with your gas furnace. If your unit continues to not work properly after resetting it, then you will need to call a service technician3) Is your door cover on correctly?If it is not on just perfect, your furnace will not start. This happens commonly after a filter change.4) Are too many registers closed?Do not close off more than 20 % of the registers because this can cause high resistance and unnecessary heat build up in the furnace.It's OK to close some registers to save on energy costs if rooms are unused...but do not exceed 20%. So if you have 10 rooms, you should only be closing a maximum of 2 registers.5) Is the furnace switch in the 'ON' position?It may have been turned off by mistake.How Do I Turn On My Gas Furnace?It sounds easy, but believe it or not, many people don't know how to turn their furnace on or off. Here's a simple, step-by-step breakdown:* Find the breaker for your furnace. It's part of the electrical panel, which is usually located in your basement, utility room or garage. The breaker should be clearly labeled with a gas furnace sticker. Turn the breaker to the 'On' position.* Locate and turn on the furnace switch. It is typically somewhere near the bottom of your basement stairs - sometimes in the ceiling, sometimes in the furnace room itself, and usually at eye level or slightly higher.* Set your thermostat. Check that the furnace is on and then make sure that the selector switch is set to 'Heat'. Finally, adjust your set point temperature, and that's it - your furnace is turned and ready to heat your home!6) Look for blown fuses or tripped circuit breakers at the main entrance panel.Some furnaces have a separate power entrance, usually located at a different panel near the main entrance panel. Some furnaces have fuses mounted in or on the unit. This shouldn't happen that often.7) Check to make sure the thermostat selector switch is on 'Heat'If necessary, raise (or, for an air conditioner, lower) the setting 5º.By setting the temperature higher than the actual room temperature, this will kick start your gas furnace to turn on and will begin to warm your room. Check the emergency switch to make sure that it's 'ON'.8) If the unit uses gas, check to make sure the gas supply is turned on and the pilot light is lit.9) Is the furnace venting blocked by snow or ice?If so, try to remove the blockage.10) Are the programmable thermostat batteries fresh?11) Is your blower fan on?Not all furnaces have a blower on/off button, but if your does, check it just in case your dog or child accidentally bumped into it.Additional Troublshooting: relight a standing pilot & electronic ignitionsIf A Gas Smell Is DetectedGas furnaces and heaters have control shutoffs to prevent gas leaks, but they are not fail-safe. If you smell something like a rotten egg smell, you could have a gas leak in your house. Do not turn any lights on or off, and do not try to shut off the gas leading to the furnace. Get out of the house, leaving the door open, and immediately call the gas company or the fire department to report a leak IMMEDIATELY. Do not re-enter your home.TROUBLESHOOTINGMy Gas Furnace Produces No Heat• Replace blown fuse• Relight pilot light• Replace the thermostatMy Gas Furnace Does Not Produce Enough Heat• Replace dirty air filterMy Gas Furnace Comes On And Off Too Frequently• Adjust the thermostat heat anticipator• Troubleshooting a Thermostat• Replace dirty air filterHow to inspect, repair or replace the Blower Fan Belt on a furnace:Regularly inspect blower-fan belts for any sign of damage and replace the belt if it’s damaged. Knowing how to inspect the blower-fan belt improves furnace efficiency.Furnaces need monthly maintenance and many do-it-yourselfers overlook the blower-fan belt. A worn, wimpy belt isn’t dangerous, but it makes a squealing noise that may drive you crazy and, more important, costs you money. If the belt isn’t tight enough, it slips, and the fan will not turn as it should. You get less hot air for your money.Inspect the belt for wear and tear. Look for signs of cracking or weakness. If the belt is frayed or looks worn, replace it right away. In fact, as long as you're buying a new blower-fan belt, buy two. Keep the extra one in a plastic bag on a nail by the furnace for those middle-of-the-night, all-the-stores-are-closed, the-house-is-freezing, blown-fan-belt emergency.Check the tension. Even if the belt looks good, if it has more than 1/2 inch of give either way (1 inch total), tighten it by taking up the extra slack by using the motor adjusting bolt or you can also tighten the belt by loosening the attachment bracket. Then, move the motor assembly so the belt tightens and holds.Don’t tighten too much — a too-tight belt damages the motor and fan bearings. This can make a big, expensive mess of things.Adjust the pulley alignment. While you’re in there fooling with the belt, check the pulley alignment too. The pulleys should line up perfectly. If you see any twisting in the belt, loosen the motor pulley mounting bolts and make an adjustment.My Blower Does Not Turn Off - It's Always RunningRun the fan to check for running time. Fans set at too high a speed wastes energy. If the fan shuts off too soon or comes on too early, much of the heat that should be circulating through your home will be wasted up the flue. Also, make sure any booster fans that equalize the delivery of heat to rooms further away from the furnace are working properly. Otherwise, you'll end up with some rooms that are too hot and others that are too cold.My Gas Furnace Is NoisyComing Soon•Adjust pilot lightHow to inspect, repair or replace the Blower-Fan Belt on a furnace:Regularly inspect blower-fan belts for any sign of damage and replace the belt if it’s damaged. Knowing how to inspect the blower-fan belt improves furnace efficiency.Furnaces need monthly maintenance and many do-it-yourselfers overlook the blower-fan belt. A worn, wimpy belt isn’t dangerous, but it makes a squealing noise that may drive you crazy and, more important, costs you money. If the belt isn’t tight enough, it slips, and the fan will not turn as it should. You get less hot air for your money.Inspect the belt for wear and tear. Look for signs of cracking or weakness. If the belt is frayed or looks worn, replace it right away. In fact, as long as you're buying a new blower-fan belt, buy two. Keep the extra one in a plastic bag on a nail by the furnace for those middle-of-the-night, all-the-stores-are-closed, the-house-is-freezing, blown-fan-belt emergency.Check the tension. Even if the belt looks good, if it has more than 1/2 inch of give either way (1 inch total), tighten it by taking up the extra slack by using the motor adjusting bolt or you can also tighten the belt by loosening the attachment bracket. Then, move the motor assembly so the belt tightens and holds.Don’t tighten too much — a too-tight belt damages the motor and fan bearings. It can make a big, expensive mess of things.Adjust the pulley alignment. While you’re in there fooling with the belt, check the pulley alignment too. The pulleys should line up perfectly. If you see any twisting in the belt, loosen the motor pulley mounting bolts and make an adjustment.Re-Lighting A Gas Furnace PilotComing SoonThe burner in your gas furnace is ignited either by electronic ignition (as found in most modern furnaces) or with a pilot flame (common in older style furnaces). The gas furnace standing pilot (flame is lit all the time) is sometimes referred to as a pilot light, but no matter what you call it, its purpose is to serve as a small ignition flame for the gas burner. And when this little flame fails to operate properly or go out, it's one of the most common reasons a gas furnace will fail to operate.So as they say, good things come in small packages and the furnace pilot is no exception. This standing pilot flame (and it's friend the thermocouple) makes or breaks your furnace's operation, so it's worth spending some time to learn how it works and how to troubleshoot the furnace pilot or replace the thermocouple.How to re-light the older style gas standing pilot.My Furnace Comes On For 7 To 10 Seconds, Then Turns OffORFurnace Burner Will Not IgnitePossible Causes:Electronic Ignition Furnace ProblemsThe more modern gas furnaces don't have hand-lit burners anymore; instead they have what is called a hot surface ignitor that gets red hot when electricity passes through it. Standard hot surface ignitors need replacement about every 3-5 years under normal conditions, although the silicon nitride kind do last a couple years longer.Visit: Repair and troubleshooting of the Electronic Ignition FurnaceReplacing The Ignitor:STEP 1Turn off the power to your furnace at the electrical breaker box.STEP 2Take off the front panels of your furnace. To get to the hot surface ignitor, you have to take off the top panel first. In the Trane XE80 this panel covers the blinking lights that tell you if your furnace is working properly.STEP 3Now, remove the bottom panel that covers the motor and the hot surface ignitor. It also holds the gas valve. Just to be safe, go ahead and turn off the gas valve. IF YOU SMELL GAS AROUND YOUR FURNACE, STOP RIGHT HERE AND DON'T CONTINUE UNTIL YOU'VE HAD YOUR FURNACE CHECKED BY YOUR GAS COMPANY.STEP 4Locate the hot surface ignitor. It is close to what looks like a back wall inside the furnace; you can see the plastic plugs here where it was plugged into the electrical wiring for the furnace.STEP 5Go ahead and unplug this partSTEP 6Now locate where the ignitor is actually inserted; notice the single screw that is holding it in place against a bracket.STEP 7Using the proper tool for the job, which in this case is a 1/4 inch socket, remove the screw and pull out the hot surface ignitorSTEP 8To find a replacement hot surface ignitor shop online (this will save you tons of money!) You can go online and compare your hot surface ignitor to the photos provided and pick the one that matches. This easy chart can also assist you in proper selection. You can also contact a supplier with the Model # of your ignitor and have them tell you precisely which part you need.STEP 9Look at your burned out hot surface ignitor - note the ceramic end that actually turns red hot inside your furnace. NEVER TOUCH THIS!! When you get your replacement part, use gloves if you have to, but DO NOT TOUCH THE CERAMIC PART OF YOUR IGNITOR! The oil on your hands will ruin the ignitor and it will blow up again in just a few days after installation. I can't emphasize this enough.STEP 10Insert the hot surface ignitor, put the screw back in and gently tighten. Plug in the plastic end to the furnace electrical wiring. Replace your furnace panels. Following the instructions on your furnace, proceed to start it up again. (I turn my thermostat all the way down, turn the gas valve on, turn the breaker switch back to 'ON', then turn my thermostat to the temp I want and voila' - it worksAm I Mismatching The Furnace And Thermostat:To find the right type of thermostat (Millivoltage, Low Voltage or Line Voltage) for your furnace, click here: Matching yourThermostat and FurnaceMy Furnace Is Fine, But There Is No Heat, Wild Temperature Swings Or Cycling On & Off Too Often.Possible Solution:Replace A Faulty ThermostatReplace A Faullty ThermostatDo You Have A Particular Room In The House Cold?Possible Solution:Test Your Furnace's AirflowIf a room in your house is too cold during the winter, it might be because your furnace isn't supplying enough warm air through the registers in that particular room. There's a simple way to test the airflow from your furnace registers to make sure they are working properly -- the garbage bag airflow test.The test is a quick way to estimate airflow by determining how long it takes to fill a common plastic garbage bag. While it is not a precise measurement, it is better than no measurement at all and will give you a good ideas as to whether you need to call a technician to look at your ductwork.To do the garbage bag airflow test:* Tape the mouth of the garbage bag to a coat hanger or piece of cardboard to keep it open.* Crush the bag flat and place it over the register or exhaust hood.* Count the number of seconds it takes for the bag to fully inflate.If the inflation time is:* 2 seconds = 37 L/s (75 cfm)* 4 seconds = 20 L/s (40 cfm)* 10 seconds = 10 L/s (20 cfm)If the measured airflow is less than 10 L/s, the furnace is delivering only a small amount of heat to a room and needs to be further inspected to determine why the heat is not going through.The garbage bag airflow test is also useful if you have changed your heating or cooling systems or have made major renovations to your house.PROBLEM: Fan Motor Has SeizedPossible Solution:How to Properly Remove Vent BlockagesIf you become aware of a furnace problem that might involve the exterior vent, do a quick inspection and see if any snow, ice or some common household item might be blocking the vent. If so, before removing the obstruction, head inside first and turn the off the power to your furnace. Now, you can safely clear away whatever is blocking your exterior vent. Once you're done, turn your furnace back on using either the breaker or the switch.A lack of airflow through the furnace's interior vents could mean your furnace fan motor has seized. If this has happened, don't try to fix the problem yourself - contact the expert furnace repair technicians at your local HVAC contractor.Inspect Your PipesExamine the ends of pipes. Blockage of your pipes can cause your gas furnace to not work properly. Look for wears and tears in the pipes. They may need to be fixed or replaced.DO NOT disconnect any pipes that lead to the gas supply.If you remove any piping that leads to the gas line, you can cause a gas leak, and that is very dangerous.Call a professional if these troubleshooting techniques didn't work.ADDITIONAL VIDEOSHow To Operate A Gas FurnaceHow To Change A Furnace FuseCommon Furnace ProblemsHow To Troubleshoot A Heating SystemHVAC TroubleshootingHow To Balance HVAC Air FlowRELATED LINKSTrane Xe80 Owners Manual

*You can register online at Trane.com or by phone at 800-554-6413, otherwise Trane’s Base Limited Warranty terms will apply. Base Limited Warranty information on specific products can be found on Trane.com. Ask your dealer for full warranty information at time of purchase. Warranties are for residential use only, some exclusions may apply.

*How to Troubleshoot a Trane XE80 Furnace. Many people don't need an owner's manual to go into “panic mode” - when their Trane XE80 furnace goes on the fritz, it's often a natural reaction.

*Jan 23, 2020 The Trane XE80 is a single-stage gas furnace that provide an 80% AFUE rating. The XE80 features an insulated steel cabinet designed for heat retention and quiet operation. It also offers induction venting and a preheat stage, which heats the exchanger before moving air through the house.

 

 

 

 

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